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Conductive
Concrete
The Need
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Concrete has been used for many
years as a composite material that has excellent mechanical properties and durability for
construction. However, concrete is a poor electrical conductor, especially under dry
conditions. Concrete that is excellent in both mechanical and electrical conductivity
properties may have important applications in the electrical, electronic, military and
construction industry (e.g. for de-icing road from snow). Traditional methods can warm
roads, but installation cost is high and the procedure is complicated. |
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The Technology
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A research team in Material
Laboratory of Institute for Research in Construction, National Research Council Canada,
led by Dr. James J. Beaudoin, has developed a new conductive concrete with both superior
electrical conductivity and mechanical properties. The principle behind it is the use of cement to bind together electrically
conductive materials such as carbon fiber, graphite and 'coke breeze' - a cheap by-product
of steel production - to make a continuous network of conducting pathway. The design
formulation is based on the 'electrical percolation' principle by which the composite
conductivity increases dramatically by several orders of magnitude when the content of the
conductive phase reaches a critical 'threshold' value. Further increases in the conductive
phase content boost composite conductivity only slightly. The design specifies an amount
just over the threshold content, assuring high conductivity and mechanical strength as
well as good mixing conditions.
Conductive concrete particles and fibers are added to
conventional aggregate and cement paste compositions to achieve the conductive concrete,
which can be fabricated by two methods. The first one is by conventional mixing, which has
relatively higher resistivity and high compressive strength. The second one is by slurry
infiltration. This method can increase compressive and flexural strengths, and lower
resistivity can be obtained.
The conductive concrete can be used as a structural material
and bonds well with normal concrete. The conventional mixing type is lightweight, with
only 70 per cent of normal concrete weight. Thermal stability is comparable to normal
concrete, production employs conventional mixing and casting equipment, and application of
the conductive concrete is similar to that of conventional concrete.
The conductive concrete could be used along with specially
configured electrodes and an electric power supply to provide de-icing on roads,
sidewalks, bridges and runways. Placed as an overlay, conductive concrete with very low
resistivity can be used as a secondary anode in existing cathodic protection systems,
providing uniform current distribution over its large surface area and reduced anodic
current density. At the same time, it provides excellent mechanical stability due to its
load-bearing capacity and its bond strength as an overlay. And because conductive concrete
attenuates electromagnetic and radio waves, it can be used to shield computer equipment
from eavesdropping efforts and protect electrical installations and electronic equipment
from interference. |
The Benefits
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- Conductive concrete has excellent mechanical and electrical
conductivity properties.
- It is much lighter in weight than conventional concrete.
- It can be produced easily, without special equipment.
- It will reduce the need of salts and save millions in dollars
in snow removal costs.
- It warms by power taken off line, it uses an AC current and a
120 Volt plug.
- It is also safe for a person crossing a charged concrete
pathway.
- It can also be used for protecting structures against static
electricity and lightning, and preventing steel structures and reinforcing layer of steel
in concrete structures from corroding.
- It absorbs over 90% of the electromagnetic energy and it is
cheaper and more convenient than the existing ways of blocking out electromagnetic energy.
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Status
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Popular Science magazine has honored conductive
concrete a top prize for innovation. Conductive concrete has been granted a U.S. patent
and is available to Canadian and international partners for application development under
license from IRC. One of the recent
implementations of this technology was the use of conductive concrete overlay for bridge
deck de-icing conducted by Department of Civil Engineering, University of
Nebraska-Lincoln, and sponsored by Nebraska Department of Roads. |
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Points of Contact
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Mark Arnott,
Building Envelope and Structure, Institute for Research in
Construction,National Research Council Canada
Bldg M-20, 1200 Montreal Road, Ottawa, Ontario, Canada, K1A 0R6
Phone: (613)
993-9811, Fax: (613) 954-5984, Email:
Mark.Arnott@nrc.ca
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The licensee
for the NRC technology: Dr. Peter Tumidajski, Manager of New
Products, St. Lawrence Cement Inc., 3300 Hwy 7, Suite 600,
Concord, Ontario, Canada. L4K 4M3.
Tel: (905) 761-7100, Fax: (905) 761-7200, Email: peter.tumidajski@holcim.com
References
- "Electrified Concrete: Melting Snow and
Ice with the Flick of a Switch", Western Area Power Administration,
- "Conductive Concrete Wins Popular Science Prize",
Construction Innovation, Vol. 2, No. 3, NRC-IRC, Winter 1997
- Ping Xie, Ping Gu and J.J. Beaudoin, "Electrical
Percolation Phenomena in Cement composites Containing Conductive Fibres", Journal of
Materials Science 31, 4093-4097 (1996).
- "Conductive Concrete Seeks Licensing Agreements",
Construction Innovation, Vol. 1, No. 1, NRC-IRC, July 1995, http://www.nrc.ca/irc/newsletter/v1no1/v1no1p8.html
- "Concrete Conductor", Construction Materials,
Chemistry & Industry News, 17 March 1997
- Tuan, C., "Conductive Concrete Overlay for Bridge
Deck Deicing," http://www.engext.unl.edu/CE/Profiles/tuan/deck.html
Disclaimer Statement
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Neither the Construction
Industry Institute nor Purdue University in any way endorses this
technology or represents
that the information presented can be relied upon without further investigation. |
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