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3D
GPS Based Earthmoving
The Need
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Construction
design includes using a construction planning or survey
software to create an elevation design to which the machine
operators should work. This design may be a simple production
dozing such as a dual sloped plan for field drainage or a much
more complex design such as super-elevated curves.
Designs are developed using a survey of the site and the
identification of various natural and man-made structures.
Traditionally, these designs are transferred to the field by
placing survey stakes at key locations. The number of stakes
that must be used depends on the complexity of the design. It
is impossible to supply enough survey stakes to convey the
same resolution that was in the original design. Field foremen
and paper plans usually supplement the survey information. As
the job progresses, additional surveys may be required to
convey information on the next phase, to make changes to the
current work, and to document completed work against plan.
This conventional process is time-consuming and it contains
numerous opportunities for error.
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The Technology
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GPS is a set of
satellites run by the US Department of Defense, which
broadcast radio signals that contain precise time and other
information. A GPS receiver on the ground receives signals
from several satellites and computes its exact location in
three dimensions. Position accuracy of GPS systems for grade
control applications is better than 20 to 30 mm (0.1ft).
Recent advances in GPS receiver design, computer processing
power, real-time data processing algorithms and availability
of rugged touch screen computers have enabled GPS based
machine guidance system or grade control system.
Site design in the form of plans or a digital terrain model,
which is developed based on GPS data, is downloaded to
the on-board computer which then works out where the machine
is and how much cutting or filling is needed at that point by
referring to the site gird. The computer makes the decision
based on GPS data of the blade. The information is transmitted
to the operator via the monitor or the light bars.
The system is composed of the followings:
GPS receiver - The
GPS receiver on the
machine computes the exact position of the GPS antennas many
times per seconds. On a new construction site, one receiver is
set up on a permanent base mounting with the antenna, and
another receiver is placed in the machine with its antenna(s)
mounted on top of the cab or blade.
Computer - The computer takes the GPS antenna(s)
coordinates and translates them to ground position based on
antenna(s) mounting heights. It then displays cut cut or fill
amounts, as well as the position of the equipment in plan
view, section view, profile view or text.
Radios - Communications between the base and machine is
performed by a high speed communications radio network.
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Display mounted within the cabin (Leica)

Light bar for control indication
(Trimble)
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The Benefits
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The benefits
from applying this products are:
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Fast and
accurate decision and control due to real time information
of position and grade displayed in the cab.
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Reduction
of surveying and grade checking costs and increase of
machine utilization. The operator and the machine aren't
waiting for surveyors to stake, or re-stake the job.
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Faster job
cycle. Operators know where the grade is, as well as the
locations of design elements, and are able to move more
dirt each day. They can work regardless of wind, dust or
darkness, finishing jobs faster.
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Reduction
of the rework caused by the lack of correct information in
the field.
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Lower
operating cost. Better machine utilization and fewer hours
per volume of dir moved.
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Status
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There are a couple
of systems available:
- SiteVision GPS from Trimble
Navigation Ltd.
- Dozer2000 from Leica
Geosystems Inc.
These companies performed some
projects successfully including Clearwater Resort and golf
course development (Christchurch, New Zealand, Trimble) and
San Miguel Lignite Mine mining operations (San Antonio, Texas,
Leica).
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Barriers
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- GPS is still
only used regularly on big projects and bulk earthworks
because of the limitation of accuracy.
- System
preparation, education and understanding on the procedure
that is different with traditional method. e.g. site
coordinate calibration, system setup and configuration,
and design data handling, etc.
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Points of Contact
- Rod Eckels,VP 3D Machine
Control - NA, Leica Geosystems Inc., 23868
Hawthorne Blvd, Torrance,
CA, 90505
Phone:(310) 791-6506 Email
: rod.eckels@leica-gps.com
- Trimble Navigation Ltd. Corporate
Headquarters, 645 North Mary Ave., Sunnybale, CA 94086
Phone: (408) 481-8940 Fax: (408) 481-7744
Website: http://www.trimble.com
Sales information: http://www.trimble.com/contacts.html
- Mike Reed, Machine Control
Product Consultant, Trimble
Navigation Ltd., 675-J Tollgate Road, Elgin, IL 60123
Phone: (800) 865-9044 Ext.2 Fax: (847) 931-0166
Email: Mike_Reed@Trimble.com
References
- Trimble Navigation
Ltd. Web site <http://www.trimble.com>
- Catalog "Stakeless
Grade Control" from Trimble Navigation Ltd.
- Technical Notes
"SiteVision GPS Automatic Grade Control System" from
Trimble Navigation Ltd.
- Leica Geosystems Inc. Web site
<http://www.leica-geosystems.com>
- Carlson, Bruce and Baertlein,
Hugh et al. "Dozer2000-A Revolution in Machine
Guidance" Report from Leica Geosystems and Carlson Software
- Article "State your
position", Ground Engineering, Mar. 2000
- Koehrsen, L. Craig et al.
"GPS-Based Earthmoving for Construction", Digital
Earth Moving, Proceeding of First International Symposium,
DEM2001, p4-9
Disclaimer Statement
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Neither the Construction
Industry Institute nor Purdue University in any way endorses this
technology or represents
that the information presented can be relied upon without further investigation. |
JK23
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