Project Feature: Excavation and Earthmoving
Project Feature: Concrete and Masonry
Project Feature: Structural Steel
Project Feature: Piping
Project Feature: Painting and Coatings
Project Feature: Finishes
Project Feature: Site Inspection and Surveying
Project Feature: Material and Asset Management


Project Development Process: Project Level Practices
Project Development Process: Industry-wide Practices


PT183 Design Practices to Facilitate Construction Automation
PT183 Research Study
Lessons from Other Industries
Related Research and Other Resources
Construction Industry Institute
Emerging Construction Technologies Web site

Painting and Coatings

In some instances construction workers may be required to paint or apply coatings to surfaces that are difficult to access or located in confined spaces.  The material that is to be applied may also contain toxins that are considered health hazards.  Automated painting and coating technologies are available that provide a means for applying paint and coatings to work spaces and areas often inaccessible to workers.  The equipment distances workers from unsafe work conditions and exposure to hazardous materials.  The equipment is also able to provide a consistent application that may not be attainable or feasible with traditional painting and coating methods.

 

Example Automated Technologies: 

The following are examples of automated painting and coating technologies that are currently available for use in construction:

Technology

Description

Coating and Delamination

Automated surface coating and delamination

Tank Surface Finishing System

Automated finishing of tank surfaces

McB Automated Lance Spraying System

Remote controlled spraying system

Tall Columnar Structures Painting

Remote controlled painting of columns

Robotic Stenciling System

Automated, programmable stenciling

Robotic Paint Removal System

Remote controlled removal of paint

Robotic Spray Plastering System

Remote controlled spraying of plaster

Paint Spray Robot

Remote controlled painting of a specified area

Paint Spray Robot - Balcony

Remote controlled painting of balconies

Paint Spray Robot - Building Specific

Remote controlled painting of building programmed into memory

Paint Spray Robot - Columns

Remote controlled painting of various types of columns

Wall Painting Robot

Remote controlled painting of walls

Interior Paint Coating

Sprays paint or other coatings for interiors

 

Common Limiting Design Features

The following are examples of design features that often limit the use of automated painting and coating technologies during construction:

  • Inadequate access available that prevents the equipment from getting to the work.

  • Inadequate clearance for operation of the equipment.

  • The presence of obstructions in the work area preventing efficient movement of the equipment.

  • Irregular site layout limiting the direct path of the equipment.

 

Recommended Design Practices

The following are examples of suggested design practices that facilitate the use of automated painting and coating technologies during construction:

  • Design working surfaces to be level and free of obstacles.

  • Provide open access to all work areas.

  • Use slip-resistant travel surfaces.

  • Minimize bends and intermediate fixtures within pipes.

  • Use large diameters for pipes that require interior coatings.

  • Provide large accessways.

  

Expected Benefits

The following are examples of benefits that have been realized from the use of automated painting and coating technologies during construction:

  • Improved ability to access worksite conditions that are inaccessible by workers.

  • Improved quality and consistency of work.

  • Ability to apply materials that are toxic from which direct contact is hazardous or prohibited.

  • Decreased worker exposure to safety and health hazards related to worker access of hazardous work areas.

 

 

Last Modified: Tuesday, 03-Feb-04 21:12:27 EST